FS: $4,500 Casey's 200 20v
Re: Casey's 200 20v: Parts request!
stop askign and come get it
24v-VR6T-CQ BEAST http://www.theprojectpad.com/viewtopic.php?f=11&t=193#p37887
16v-ABA-T VEMS O1E ETC 4Kq http://www.theprojectpad.com/viewtopic.php?f=11&t=201#p38264
16v-ABA-T VEMS O1E ETC 4Kq http://www.theprojectpad.com/viewtopic.php?f=11&t=201#p38264
-
groff
Casey's 200 20v: Parts request!
Tim, send it with Cyrus and my block on Sunday, I'll get it to him (aka hold it hostage until he works on the rally car) 

Re: Casey's 200 20v: Parts request!
groff wrote:Tim, send it with Cyrus and my block on Sunday, I'll get it to him (aka hold it hostage until he works on the rally car)
soundsgood, hahah he better get to work
24v-VR6T-CQ BEAST http://www.theprojectpad.com/viewtopic.php?f=11&t=193#p37887
16v-ABA-T VEMS O1E ETC 4Kq http://www.theprojectpad.com/viewtopic.php?f=11&t=201#p38264
16v-ABA-T VEMS O1E ETC 4Kq http://www.theprojectpad.com/viewtopic.php?f=11&t=201#p38264
Re: Casey's 200 20v: Parts request!
Awesome, thanks guys!
Casey O
Current Attire:
- 2007 Audi A3 3.2 quattro
Past Projects:
- 07 Cooper S - 91 200 20vt - 91 90 20v - 85 4000CS - 96 Audi Cabriolet 5 Spd - 02 A4 1.8T - 91 V8 5 Spd - 01 A6 2.7T 6 Spd Sport - 86 5000CS - 91 100
Current Attire:
- 2007 Audi A3 3.2 quattro
Past Projects:
- 07 Cooper S - 91 200 20vt - 91 90 20v - 85 4000CS - 96 Audi Cabriolet 5 Spd - 02 A4 1.8T - 91 V8 5 Spd - 01 A6 2.7T 6 Spd Sport - 86 5000CS - 91 100
Re: Casey's 200 20v: Parts request!
W00t!! Project thread has arrived 

Casey O
Current Attire:
- 2007 Audi A3 3.2 quattro
Past Projects:
- 07 Cooper S - 91 200 20vt - 91 90 20v - 85 4000CS - 96 Audi Cabriolet 5 Spd - 02 A4 1.8T - 91 V8 5 Spd - 01 A6 2.7T 6 Spd Sport - 86 5000CS - 91 100
Current Attire:
- 2007 Audi A3 3.2 quattro
Past Projects:
- 07 Cooper S - 91 200 20vt - 91 90 20v - 85 4000CS - 96 Audi Cabriolet 5 Spd - 02 A4 1.8T - 91 V8 5 Spd - 01 A6 2.7T 6 Spd Sport - 86 5000CS - 91 100
- amd is the best
- Posts: 1431
- Joined: Wed Feb 27, 2013 12:25 am
- Location: Schenectady, NY
Re: Casey's 200 20v: Parts request!
WOMBAT wrote:W00t!! Project thread has arrived
'Bout time!

Re: Casey's 200 20v: Parts request!
amd is the best wrote:WOMBAT wrote:W00t!! Project thread has arrived
'Bout time!
Well I had no idea this lil shindig was happenin!
Casey O
Current Attire:
- 2007 Audi A3 3.2 quattro
Past Projects:
- 07 Cooper S - 91 200 20vt - 91 90 20v - 85 4000CS - 96 Audi Cabriolet 5 Spd - 02 A4 1.8T - 91 V8 5 Spd - 01 A6 2.7T 6 Spd Sport - 86 5000CS - 91 100
Current Attire:
- 2007 Audi A3 3.2 quattro
Past Projects:
- 07 Cooper S - 91 200 20vt - 91 90 20v - 85 4000CS - 96 Audi Cabriolet 5 Spd - 02 A4 1.8T - 91 V8 5 Spd - 01 A6 2.7T 6 Spd Sport - 86 5000CS - 91 100
Re: Casey's 200 20v: Parts request!
Yay, another good one made it over 

-Chris
'91 Audi 200 20v - Revver/BAT project
'91 Audi 200 20v Avant
'01 Anthracite M5
'90 M3
'85 Euro 635csi
'12 X3
E34 530i (maybe rear-mount soon)
'91 Audi 200 20v - Revver/BAT project
'91 Audi 200 20v Avant
'01 Anthracite M5
'90 M3
'85 Euro 635csi
'12 X3
E34 530i (maybe rear-mount soon)
Re: Casey's 200 20v: Parts request!
I just spent 3 hours reading this. Awesome work. I love the bumper conversion and I am telling you right now that I am sorry for stealing your A6 cluster bezel conversion. It is definitely on my to do list. That is a super nice touch. What is that steering wheel that you have? Is that a Tresser?
Re: Casey's 200 20v: Parts request!
2.5TYPE44 wrote:I just spent 3 hours reading this. Awesome work. I love the bumper conversion and I am telling you right now that I am sorry for stealing your A6 cluster bezel conversion. It is definitely on my to do list. That is a super nice touch. What is that steering wheel that you have? Is that a Tresser?
Thanks so much! And please use any ideas posted here - that's why they're shared!
The wheel is a Nardi that I found randomly on eBay one day. That same day a Nardi wheel adapter happened to be on audifans so I knew it was destiny.
Casey O
Current Attire:
- 2007 Audi A3 3.2 quattro
Past Projects:
- 07 Cooper S - 91 200 20vt - 91 90 20v - 85 4000CS - 96 Audi Cabriolet 5 Spd - 02 A4 1.8T - 91 V8 5 Spd - 01 A6 2.7T 6 Spd Sport - 86 5000CS - 91 100
Current Attire:
- 2007 Audi A3 3.2 quattro
Past Projects:
- 07 Cooper S - 91 200 20vt - 91 90 20v - 85 4000CS - 96 Audi Cabriolet 5 Spd - 02 A4 1.8T - 91 V8 5 Spd - 01 A6 2.7T 6 Spd Sport - 86 5000CS - 91 100
Re: Casey's 200 20v: Parts request!
2.5TYPE44 wrote:I just spent 3 hours reading this. Awesome work. I love the bumper conversion and I am telling you right now that I am sorry for stealing your A6 cluster bezel conversion. It is definitely on my to do list. That is a super nice touch. What is that steering wheel that you have? Is that a Tresser?
Thanks so much! And please use any ideas posted here - that's why they're shared!
The wheel is a Nardi that I found randomly on eBay one day. That same day a Nardi wheel adapter happened to be on audifans so I knew it was destiny.
Casey O
Current Attire:
- 2007 Audi A3 3.2 quattro
Past Projects:
- 07 Cooper S - 91 200 20vt - 91 90 20v - 85 4000CS - 96 Audi Cabriolet 5 Spd - 02 A4 1.8T - 91 V8 5 Spd - 01 A6 2.7T 6 Spd Sport - 86 5000CS - 91 100
Current Attire:
- 2007 Audi A3 3.2 quattro
Past Projects:
- 07 Cooper S - 91 200 20vt - 91 90 20v - 85 4000CS - 96 Audi Cabriolet 5 Spd - 02 A4 1.8T - 91 V8 5 Spd - 01 A6 2.7T 6 Spd Sport - 86 5000CS - 91 100
- amd is the best
- Posts: 1431
- Joined: Wed Feb 27, 2013 12:25 am
- Location: Schenectady, NY
Re: Casey's 200 20v: Parts request!
You get your boost up yet?
Re: Casey's 200 20v: Carlisle and dyno prep
Nope, have not been back to Jason at VEMS yet. I have some to-do's before Carlisle and before I go back to the dyno. The short list:
Pre dyno:
-Balance driveshaft
-Replace clutch master cylinder
-Make better sealing coolant block offs (not a water cooled turbo anymore)
-Replace steering rack
-Redo boost gauge plumbing (hack job from years ago)
-Install 2.2 bar WG spring
-Replace trans mount (somehow ended up with one street density and one new OEM trans mount)
-Replace engine bay fuel lines (braided ones), purchase fire extingusher in the mean time
Pre Carlisle:
-Replaced burned out cluster parts
-Find smaller tires... 245/40/R18's are too tall and contact the leading endge of my rear wheel well under load.
Pre dyno:
-Balance driveshaft
-Replace clutch master cylinder
-Make better sealing coolant block offs (not a water cooled turbo anymore)
-Replace steering rack
-Redo boost gauge plumbing (hack job from years ago)
-Install 2.2 bar WG spring
-Replace trans mount (somehow ended up with one street density and one new OEM trans mount)
-Replace engine bay fuel lines (braided ones), purchase fire extingusher in the mean time
Pre Carlisle:
-Replaced burned out cluster parts
-Find smaller tires... 245/40/R18's are too tall and contact the leading endge of my rear wheel well under load.
Casey O
Current Attire:
- 2007 Audi A3 3.2 quattro
Past Projects:
- 07 Cooper S - 91 200 20vt - 91 90 20v - 85 4000CS - 96 Audi Cabriolet 5 Spd - 02 A4 1.8T - 91 V8 5 Spd - 01 A6 2.7T 6 Spd Sport - 86 5000CS - 91 100
Current Attire:
- 2007 Audi A3 3.2 quattro
Past Projects:
- 07 Cooper S - 91 200 20vt - 91 90 20v - 85 4000CS - 96 Audi Cabriolet 5 Spd - 02 A4 1.8T - 91 V8 5 Spd - 01 A6 2.7T 6 Spd Sport - 86 5000CS - 91 100
Re: Casey's 200 20v: Carlisle and dyno prep
Here we go... Imma Git you Carlisle!
Time to wake up from your winter slumber

This should help me find more boost

Time to wake up from your winter slumber

This should help me find more boost


- Attachments
-
- ImageUploadedByTapatalk1365776230.817618.jpg (163.37 KiB) Viewed 28781 times
Casey O
Current Attire:
- 2007 Audi A3 3.2 quattro
Past Projects:
- 07 Cooper S - 91 200 20vt - 91 90 20v - 85 4000CS - 96 Audi Cabriolet 5 Spd - 02 A4 1.8T - 91 V8 5 Spd - 01 A6 2.7T 6 Spd Sport - 86 5000CS - 91 100
Current Attire:
- 2007 Audi A3 3.2 quattro
Past Projects:
- 07 Cooper S - 91 200 20vt - 91 90 20v - 85 4000CS - 96 Audi Cabriolet 5 Spd - 02 A4 1.8T - 91 V8 5 Spd - 01 A6 2.7T 6 Spd Sport - 86 5000CS - 91 100
- themagellan
- Posts: 873
- Joined: Tue Mar 05, 2013 10:36 am
Re: Casey's 200 20v: Carlisle and dyno prep
Wow.... niiice.
Re: Casey's 200 20v: Carlisle and dyno prep
lookin' perdy as ever
-Chris
'91 Audi 200 20v - Revver/BAT project
'91 Audi 200 20v Avant
'01 Anthracite M5
'90 M3
'85 Euro 635csi
'12 X3
E34 530i (maybe rear-mount soon)
'91 Audi 200 20v - Revver/BAT project
'91 Audi 200 20v Avant
'01 Anthracite M5
'90 M3
'85 Euro 635csi
'12 X3
E34 530i (maybe rear-mount soon)
Re: Casey's 200 20v: Carlisle and dyno prep

-Ben-

-1985 Audi 4kq: Xona 7164 AAN 488whp- -2009 Audi A4 -

-1985 Audi 4kq: Xona 7164 AAN 488whp- -2009 Audi A4 -
Re: Casey's 200 20v: Carlisle and dyno prep
They bay looks great, Casey!
I found a cluster, pm me if you still need one
I found a cluster, pm me if you still need one
90 Coupe Quattro - 3b + 01e
87 4000 - future trail rig
00 a6 2.7t 6speed - winter beater
87 4000 - future trail rig
00 a6 2.7t 6speed - winter beater
Re: Casey's 200 20v: Carlisle and dyno prep
Car looks awesome Casey, that really is a gorgeous engine bay! Sent you a PM, just go grab that cluster from my place, as Nick can attest, you gotta badger me a little bit sometimes if you want something, take it fo free
-Shawn C.
2001 S4 6spd Avant blk/blk - stock daily
2002 01E B6 A4 Built FYF, Built 1.8T, HX35 ~330whp
1989 MC-1 200 Avant- MS1 -Gone but will never forget her lessons
1987 5ktq Sedan - Best $500 beater ever
2001 S4 6spd Avant blk/blk - stock daily
2002 01E B6 A4 Built FYF, Built 1.8T, HX35 ~330whp
1989 MC-1 200 Avant- MS1 -Gone but will never forget her lessons
1987 5ktq Sedan - Best $500 beater ever
Re: Casey's 200 20v: Carlisle and dyno prep
This weekend I knocked a bunch of stuff off the list. Changed out some vacuum hose, repaired the reference line to the boost gauge, fixed a coolant leak, replaced the steering rack, pulled the driveshaft (going to have it balanced, I hope that finally fixes it), rebuilt the clutch master and slave, and picked up the cluster and repaired my burned out parts! Thanks to vt10vt!
Pictars
Pulling the old rack out - not as bad as I thought it was going to be.

Rebuilding the clutch master and slave

Then used a self replenishing bleeding system after I had flushed it

Pulled the drive shaft out and of course the 12th bolt stripped, so I made it go away with a cutoff wheel..

I moved the exhaust a little later and was happy to see part of the catalyst fall out... So it's now gutted (pumped to hear 3" straight back with 1 rear muffler
)

And decided to hit the down pipe with a fresh coat of paint

Repaired the cluster - burned pieces in the foreground

All that remains for Carlisle is to buy a battery, a tie rod end, and try to get it inspected. If time allows, maybe that followup dyno session I've been waiting for. Marc - who has the dyno this month?
Pictars
Pulling the old rack out - not as bad as I thought it was going to be.

Rebuilding the clutch master and slave

Then used a self replenishing bleeding system after I had flushed it

Pulled the drive shaft out and of course the 12th bolt stripped, so I made it go away with a cutoff wheel..

I moved the exhaust a little later and was happy to see part of the catalyst fall out... So it's now gutted (pumped to hear 3" straight back with 1 rear muffler
)
And decided to hit the down pipe with a fresh coat of paint

Repaired the cluster - burned pieces in the foreground

All that remains for Carlisle is to buy a battery, a tie rod end, and try to get it inspected. If time allows, maybe that followup dyno session I've been waiting for. Marc - who has the dyno this month?
Casey O
Current Attire:
- 2007 Audi A3 3.2 quattro
Past Projects:
- 07 Cooper S - 91 200 20vt - 91 90 20v - 85 4000CS - 96 Audi Cabriolet 5 Spd - 02 A4 1.8T - 91 V8 5 Spd - 01 A6 2.7T 6 Spd Sport - 86 5000CS - 91 100
Current Attire:
- 2007 Audi A3 3.2 quattro
Past Projects:
- 07 Cooper S - 91 200 20vt - 91 90 20v - 85 4000CS - 96 Audi Cabriolet 5 Spd - 02 A4 1.8T - 91 V8 5 Spd - 01 A6 2.7T 6 Spd Sport - 86 5000CS - 91 100
Re: Casey's 200 20v: Carlisle and dyno prep
Crap.
Can't get the driveshaft balanced locally because they don't have the ability to set it on a jig with CV's on either end of it. Guess I have to do it the fun way and keep clocking the driveshaft until the vibration goes away.. I'm going to be really good at installing and removing the driveshaft and exhaust.
Can't get the driveshaft balanced locally because they don't have the ability to set it on a jig with CV's on either end of it. Guess I have to do it the fun way and keep clocking the driveshaft until the vibration goes away.. I'm going to be really good at installing and removing the driveshaft and exhaust.
Casey O
Current Attire:
- 2007 Audi A3 3.2 quattro
Past Projects:
- 07 Cooper S - 91 200 20vt - 91 90 20v - 85 4000CS - 96 Audi Cabriolet 5 Spd - 02 A4 1.8T - 91 V8 5 Spd - 01 A6 2.7T 6 Spd Sport - 86 5000CS - 91 100
Current Attire:
- 2007 Audi A3 3.2 quattro
Past Projects:
- 07 Cooper S - 91 200 20vt - 91 90 20v - 85 4000CS - 96 Audi Cabriolet 5 Spd - 02 A4 1.8T - 91 V8 5 Spd - 01 A6 2.7T 6 Spd Sport - 86 5000CS - 91 100
Re: Casey's 200 20v: Carlisle and dyno prep
LOL you made the same mistake I did on my 530i. I forgot to mark it once and now there is a vibration and nowhere will balance it for me. I thought about doing it the hard way like you said, but then I thought I'd rather just deal with the slight vibration. Not such a big deal in a 350k mile car compared to a nicely refreshed 200 like yours. It is splined right? Won't it take a LOT of tries to get it right? lol
-Chris
'91 Audi 200 20v - Revver/BAT project
'91 Audi 200 20v Avant
'01 Anthracite M5
'90 M3
'85 Euro 635csi
'12 X3
E34 530i (maybe rear-mount soon)
'91 Audi 200 20v - Revver/BAT project
'91 Audi 200 20v Avant
'01 Anthracite M5
'90 M3
'85 Euro 635csi
'12 X3
E34 530i (maybe rear-mount soon)
Re: Casey's 200 20v: Carlisle and dyno prep
What's even worse is that I bought the car that way so it has always rattled me haha
It is splined and if I remember correctly its a pretty coarse spline so I won't have to try too many times I hope
It is splined and if I remember correctly its a pretty coarse spline so I won't have to try too many times I hope
Casey O
Current Attire:
- 2007 Audi A3 3.2 quattro
Past Projects:
- 07 Cooper S - 91 200 20vt - 91 90 20v - 85 4000CS - 96 Audi Cabriolet 5 Spd - 02 A4 1.8T - 91 V8 5 Spd - 01 A6 2.7T 6 Spd Sport - 86 5000CS - 91 100
Current Attire:
- 2007 Audi A3 3.2 quattro
Past Projects:
- 07 Cooper S - 91 200 20vt - 91 90 20v - 85 4000CS - 96 Audi Cabriolet 5 Spd - 02 A4 1.8T - 91 V8 5 Spd - 01 A6 2.7T 6 Spd Sport - 86 5000CS - 91 100
Re: Casey's 200 20v: Carlisle and dyno prep
Ugh.. Anyone have a good 200 driveshaft they want to donate :(
Casey O
Current Attire:
- 2007 Audi A3 3.2 quattro
Past Projects:
- 07 Cooper S - 91 200 20vt - 91 90 20v - 85 4000CS - 96 Audi Cabriolet 5 Spd - 02 A4 1.8T - 91 V8 5 Spd - 01 A6 2.7T 6 Spd Sport - 86 5000CS - 91 100
Current Attire:
- 2007 Audi A3 3.2 quattro
Past Projects:
- 07 Cooper S - 91 200 20vt - 91 90 20v - 85 4000CS - 96 Audi Cabriolet 5 Spd - 02 A4 1.8T - 91 V8 5 Spd - 01 A6 2.7T 6 Spd Sport - 86 5000CS - 91 100
- amd is the best
- Posts: 1431
- Joined: Wed Feb 27, 2013 12:25 am
- Location: Schenectady, NY
Re: Casey's 200 20v: Carlisle and dyno prep
I may have access to a spare. Ill let you know!
Also, I am almost certain they are identical on 20v 200's and 5000's so it shouldn't be hard to find one.
Also, I am almost certain they are identical on 20v 200's and 5000's so it shouldn't be hard to find one.