Nick's 1991 200q Project - QUAT44RO

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Mcstiff
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Re: Nick's 1991 200q Project - QUAT44RO

Post by Mcstiff »

amd is the best wrote:http://youtube.com/watch?v=ghyCwfiUA3c


[youtube]http://youtube.com/watch?v=ghyCwfiUA3c[/youtube]
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chaloux
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Re: Nick's 1991 200q Project - QUAT44RO

Post by chaloux »

Aaaahhh... Sounds great :)
Matt

18 Silverado 1500 work pig, roof rack and tonneau cover
11 Jetta sedan TDI DSG, rear muffler delete
GONE :( 87 4ktq - 4 FOX SNAKES

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mushasho
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Re: Nick's 1991 200q Project - QUAT44RO

Post by mushasho »

HARD!!!!

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Aktapod
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Re: Nick's 1991 200q Project - QUAT44RO

Post by Aktapod »

Heck yeah!! Now we're talking! Now we need more, though. :)
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85oceanic
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Re: Nick's 1991 200q Project - QUAT44RO

Post by 85oceanic »

Freaking awesome man! The car looks fun!
-Ben-
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AngryTaco
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Re: Nick's 1991 200q Project - QUAT44RO

Post by AngryTaco »

Dyno numbers!!!!

Oh I'm betting my mounts still arent broken huh? ;)
1986 4000cs Turbo Quattro
2001 Dodge Dakota R/T Standard Cab
1990 V8 quattro
1995 urS6

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amd is the best
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Re: Nick's 1991 200q Project - QUAT44RO

Post by amd is the best »

I'm hoping to get it on the dyno this wednesday or thursday. We'll see.

The dual fuel pumps work PHENOMENAL! I am very happy (and proud) to say that the idea came together and works :D . I can't say for sure how long the nylon parts will last in E85, but theoretically it should be fine. So here's how it works in case I never disclosed the info or you missed it. The pumps are staged, meaning that only one runs normally and the second kicks on when needed. This is because two running at once, at idle would almost certainly overwhelm the return fuel system. I have wired/programmed VEMS to have the second pump on a spare output when I can have it enable when needed, which was to be determined. Yesterday I got the whole system buttoned up and out we went for some E85 tuning. FID 2000's, dual Walbro E85 F90000267's, stock fuel lines and stock 3bar 3B pressure regulator. Bringing the boost up slowly, on a single pump, I found that around 26psi at 7600rpm+ things were starting to get lean. Added more VE with no gain...out of pump! Ok, time to set up the trigger for pump #2. I set it to kick on at 6500, min 250kpa and over 50% throttle. HEY NOW, look at that, nice and rich :)

Here's a video with a little bit more footage. I was busy tuning so we didn't get a lot of content.

[youtube]http://www.youtube.com/watch?v=1pqy6Dp8S34[/youtube]

I'll attach a later log from yesterday.

Now, I just have to figure out why it keep launching alternator belts!
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v3.3_n003073-2014.06.29-17.49.59.vemslog
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Nick

'00 A4 1.8t
'91 200 20v
'91 200 20v Avant
http://www.youtube.com/amdisthebest
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scubagli
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Re: Nick's 1991 200q Project - QUAT44RO

Post by scubagli »

It did it again huh, that's strange, high rpm? Have you found any of the belts? Wondering if they break, or just jump off...


Old and grumpy.
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amd is the best
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Re: Nick's 1991 200q Project - QUAT44RO

Post by amd is the best »

scubagli wrote:It did it again huh, that's strange, high rpm? Have you found any of the belts? Wondering if they break, or just jump off...


Old and grumpy.


Found one. Just jumping off.
Nick

'00 A4 1.8t
'91 200 20v
'91 200 20v Avant
http://www.youtube.com/amdisthebest
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mushasho
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Re: Nick's 1991 200q Project - QUAT44RO

Post by mushasho »

Attach GoPro underhood, record at highest frame rate and repeat the offense...

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amd is the best
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Re: Nick's 1991 200q Project - QUAT44RO

Post by amd is the best »

mushasho wrote:Attach GoPro underhood, record at highest frame rate and repeat the offense...

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Solid idea. OB so smart :)

The alternator does look a little offset too. I'm going to throw a straight edge on them and see what I come up with too.
Nick

'00 A4 1.8t
'91 200 20v
'91 200 20v Avant
http://www.youtube.com/amdisthebest
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dana
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Re: Nick's 1991 200q Project - QUAT44RO

Post by dana »

i had trouble with mine flying off every time i hit the rev limiter, turned out it was ever so slightly out of alignment. You are revving pretty high for a v-belt, so i imagine it would need to be in perfect alignment to stay on.
current:
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past:
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amd is the best
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Re: Nick's 1991 200q Project - QUAT44RO

Post by amd is the best »

dana wrote:i had trouble with mine flying off every time i hit the rev limiter, turned out it was ever so slightly out of alignment. You are revving pretty high for a v-belt, so i imagine it would need to be in perfect alignment to stay on.


Any tips on getting aligned nice?
Nick

'00 A4 1.8t
'91 200 20v
'91 200 20v Avant
http://www.youtube.com/amdisthebest
Hank
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Re: Nick's 1991 200q Project - QUAT44RO

Post by Hank »

I have had cars on the lift trying to sort alternator belt issues. It is a 7900-8500 rpm resonance issue. By shortening the belt to the smallest possible(even if you have to kick start it onto the belts), you can move that resonance up slightly. The footage I have captured shows that you st art to get a highside resonance at about 7900 and a sudden lift of throttle, misfire or rev limit hit will result in an engine losing speed, while a weighted alternator is still accelerating. The grip causes the highside to get very loose and any misalignment will flip the belt off. Even perfect alignment will give it fits.

IME, the an alternator belt that is just squeeking at low speeds or when the AC kicks on is a belt that has the best chance of staying on when the decel bump happens.

A great method of getting it aligned is to get a straight edge on the front pulley and then with calipers, measure the space between the belt and straight edge. It should be teh same top and bottom all the way across.

HTH
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amd is the best
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Re: Nick's 1991 200q Project - QUAT44RO

Post by amd is the best »

Hank wrote:I have had cars on the lift trying to sort alternator belt issues. It is a 7900-8500 rpm resonance issue. By shortening the belt to the smallest possible(even if you have to kick start it onto the belts), you can move that resonance up slightly. The footage I have captured shows that you st art to get a highside resonance at about 7900 and a sudden lift of throttle, misfire or rev limit hit will result in an engine losing speed, while a weighted alternator is still accelerating. The grip causes the highside to get very loose and any misalignment will flip the belt off. Even perfect alignment will give it fits.

IME, the an alternator belt that is just squeeking at low speeds or when the AC kicks on is a belt that has the best chance of staying on when the decel bump happens.

A great method of getting it aligned is to get a straight edge on the front pulley and then with calipers, measure the space between the belt and straight edge. It should be teh same top and bottom all the way across.

HTH


Thanks for the info Hank!

Mine is a 32.5" and I found a 32". Are we talking like a lot shorter or would this half inch less help?
Nick

'00 A4 1.8t
'91 200 20v
'91 200 20v Avant
http://www.youtube.com/amdisthebest
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AngryTaco
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Re: Nick's 1991 200q Project - QUAT44RO

Post by AngryTaco »

My car will simply flip the belt upside down......weird right?
1986 4000cs Turbo Quattro
2001 Dodge Dakota R/T Standard Cab
1990 V8 quattro
1995 urS6

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Hank
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Re: Nick's 1991 200q Project - QUAT44RO

Post by Hank »

Half an inch helps. Try finding a shorter one. The continental belts are thinner too (and proper) so you can get thinner that way. The Gates belts are readily available at stores, but much fatter belts

Hank
my2000apb
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Re: Nick's 1991 200q Project - QUAT44RO

Post by my2000apb »

I notched the adjuster slot a lil bit in the tensioner on mine, and used a shorter belt, you need a little pry help with a screwdriver to get it on, but it doesn't get tossed anymore once nice and tight
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chaloux
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Re: Nick's 1991 200q Project - QUAT44RO

Post by chaloux »

Mine was jumping off too. Shorter belt and ultra tight, used a big pry bar to pull the alt away. It hasn't come off since.
Matt

18 Silverado 1500 work pig, roof rack and tonneau cover
11 Jetta sedan TDI DSG, rear muffler delete
GONE :( 87 4ktq - 4 FOX SNAKES

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amd is the best
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Re: Nick's 1991 200q Project - QUAT44RO

Post by amd is the best »

You guys have the PN's of the shorter belts? Stock is 32515 which is 32.5" and I found that 32013 is 32".
Nick

'00 A4 1.8t
'91 200 20v
'91 200 20v Avant
http://www.youtube.com/amdisthebest
Hank
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Re: Nick's 1991 200q Project - QUAT44RO

Post by Hank »

Hmmm. Ultra tight is historically not the best be in my experience. Probem with ultra tight is that it actualy bends the brackets slightly and moves it out of alignment again. I usually get the best luck with just past squeakly loose
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loxxrider
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Re: Nick's 1991 200q Project - QUAT44RO

Post by loxxrider »

Must be at least 500 whp by now huh?
-Chris

'91 Audi 200 20v - Revver/BAT project
'91 Audi 200 20v Avant
'01 Anthracite M5
'90 M3
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Hank
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Re: Nick's 1991 200q Project - QUAT44RO

Post by Hank »

Based off his logs of Duty Cycle and ignition timing, I would guess 600whp, with the ability to be in mid to high 600s on my dyno with more ignition advance up top. On a dynopac, I bet he is close 700 wit hthe ability to get up to 760-780 with more advance. He is using about 6000cc/min of fuel atm, which is right around 600whp on e85
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themagellan
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Re: Nick's 1991 200q Project - QUAT44RO

Post by themagellan »

awesome video, can't wait to see it in the flesh
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vt10vt
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Re: Nick's 1991 200q Project - QUAT44RO

Post by vt10vt »

:hail:
-Shawn C.
2001 S4 6spd Avant blk/blk - stock daily
2002 01E B6 A4 Built FYF, Built 1.8T, HX35 ~330whp
1989 MC-1 200 Avant- MS1 -Gone but will never forget her lessons
1987 5ktq Sedan - Best $500 beater ever
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