so i am ditching all help for the brakes. just like on the rabbit, just a master cylinder. no bomb, no hydro assist, no booster. nothing. nada. zip.
see, the aftermarket companies make pedal and MC stuff, kits, with no booster, hydro, etc. the car still stops fine, just a little more effort has to be put into the pedal.... and its fine, because it is only going straight.
so i pulled the pedal cluster. much easier on this car than the rabbit, that one kicked my ass but good. also something about working on a car with a cage i seem to remember
so pull pedal cluster.
remove hydro assist part.
remove bracket.
measure it up.
make a plate to mount the MC to the bracket.
drill for MC.
weld backup nuts onto the plate.
weld plate to bracket.
many test fits in between, BTW.
measure up for rod, find out the other rod from the rabbit is too short. find something.
today, while at the wreckers looking for a bracket to do this mod with, i found many OEM bolts. one happened to be an 02A starter bolt. hmmmm, whadya know, same thread pattern as the plunger rod. and the required distance longer

cut bolt head off, test fit/measure up.
make a jam-nut for the MC, weld it to new rod.
install rod into clevis for pedal, and adjust.
VIOLA!!!!! manual brakes in under 1.5 hrs.
and i even got me a replacement for the broken pedal i did when building the tunnel. $5 bucks plus $1 entry.
:woowoo:
i have progress pix, but the paint is drying on the bracket i made, so i will post up a picture later of it all installed. gotta love making room under there
and i made a thread about this mod in the Brakes forum, so if someone (like me awhile ago) was searching info on manual brakes, it would be easy for them to find it.



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